Orange Peel Meter for Automation

Article No. 7410

wave-scan 3 ROBOTIC
The Objective Eye for a Brilliant Finish

New Generation: with high speed computing and LAN interface
Automatic, non-contact measurement at the line
Distance to surface 15 ± 2mm
Angle to perpendicular ± 2°
Scan speed 50 to 150 mm/sec.

New

4831_smart-process_wave-scan_test-report_history_CMYK.jpg

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Features

Automatic, non-contact measurement at the line: The wave-scan 3 ROBOTIC allows automated appearance control as it is mounted on a robotic arm. The robotic system ensures measurement on the same areas and representative data for statistical process control.

The New Generation: State-of-the-art chip technology with high speed computing power
New LAN interface - today´s industry standard
New, flexible detachable mount - compatible to predecessor
New smart-robotic: Interface software with integration of previous bykLINK functions and minimum migration effort
For flat and curved surfaces (radius > 50 cm)
Small and light weight sensor
Classical LW, SW and customer specific scales
Structure spectrum to analyze appearance changes for optimization
Dullness and DOI measurement independent of the paint system
smart-chart software for data analysis and documentation

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Technical Attributes

Technical Specifications

Application

High Gloss Surfaces (du < 40, linear range)
Structure Spectrum

du: < 0.1 mm

Wa: 0.1 to 0.3 mm

Wb: 0.3 to 1 mm

Wc: 1 to 3 mm

Wd: 3 to 10 mm

We: 10 to 30 mm
Repeatability (Std. Dev.)

4% or > 0.4
Reproducibility (Std.Dev.)

6% or > 0.6
Object Curvature

radius > 500 mm
Scan Length

5 / 10 / 20 cm
Resolution

375 points/cm
Min. Sample Size

35 mm x 150 mm
Distance to Surface

15 ± 2 mm
Light Source

Laser diode, LED
Laser Energy

< 1 mW (Laser class 1)
Angle to Surface

perpendicular ± 2°
Scan Speed

50 to 150 mm/sec
Robotic requirements

Vibration-free operation

General

Interface

LAN Ethernet and USB
Power supply

external power supply 9-24 VDC, max. 0.75 A
Weight

0.55 kg
Weight

1.2 lb
Operating temperature

10 - 40 °C
Storing temperature

0 - 60 °C
Operating temperature

50 - 104 °F
Storing temperature

32 - 140 °F
Relative humidity

up to 85% at 35°C (95°F) non-condensing
Dimensions: L x W x H

11.2 x 6 x 13.1 cm
Dimensions: L x W x H

4.4 x 2.4 x 5.2 in

Delivery Content

Instrument
Software smart-process with 2 licences
Interface software smart-robotic
Protective Cap
Checking tile (4833)
Set power cable (8m torsion resistant, 10m drag chain cable, 20m oil
resistant)
Set LAN cable (8m torsion resistant, 10m drag chain cable, 20m oil
resistant)
Mounting Kit (hex key, screws, technical drawings)
Manual
Carrying case
Certificate

Downloads

Manuals

Safety Instructions

Safety_Instructions_wave-scan_3_ROBOTIC_301200080_2004.pdf

Knowledge

Appearance of a Class A Surface Orange Peel and Brilliance

Color and appearance are essential quality parameters of coatings. Especially the paint finish of an automobile is expected to be brilliant, smooth and uniform. The visual perception is depending on the observer, illumination and viewing conditions as well as on material and product properties. In order to measure waviness objectively instrumental measurement is performed with the wave-scan. The following article reviews visual perception of waviness and brilliance and explains the measurement principle of the wave-scan. Different practical examples are showing possibilities of data interpretation.

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