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Orange Peel Meter for Automation

Article No. 7410

wave-scan 3 ROBOTIC
The Objective Eye for a Brilliant Finish

  • New Generation: with high speed computing and LAN interface
  • Automatic, non-contact measurement at the line
  • Distance to surface 15 ± 2mm
  • Angle to perpendicular ± 2°
  • Scan speed 50 to 150 mm/sec.
New

Features

Automatic, non-contact measurement at the line: The wave-scan 3 ROBOTIC allows automated appearance control as it is mounted on a robotic arm. The robotic system ensures measurement on the same areas and representative data for statistical process control.

  • The New Generation: State-of-the-art chip technology with high speed computing power
  • New LAN interface - today´s industry standard
  • New, flexible detachable mount - compatible to predecessor
  • New smart-robotic: Interface software with integration of previous bykLINK functions and minimum migration effort
  • For flat and curved surfaces (radius > 50 cm)
  • Small and light weight sensor
  • Classical LW, SW and customer specific scales
  • Structure spectrum to analyze appearance changes for optimization
  • Dullness and DOI measurement independent of the paint system
  • smart-chart software for data analysis and documentation

Technical Attributes

    Technical Specifications

  • Application
    High Gloss Surfaces (du < 40, linear range)
  • Structure Spectrum

    du: < 0.1 mm

    Wa: 0.1 to 0.3 mm

    Wb: 0.3 to 1 mm

    Wc: 1 to 3 mm

    Wd: 3 to 10 mm

    We: 10 to 30 mm

  • Repeatability (Std. Dev.)
    4% or > 0.4
  • Reproducibility (Std.Dev.)
    6% or > 0.6
  • Object Curvature
    radius > 500 mm
  • Scan Length
    5 / 10 / 20 cm
  • Resolution
    375 points/cm
  • Min. Sample Size
    35 mm x 150 mm
  • Distance to Surface
    15 ± 2 mm
  • Light Source
    Laser diode, LED
  • Laser Energy
    < 1 mW (Laser class 1)
  • Angle to Surface
    perpendicular ± 2°
  • Scan Speed
    50 to 150 mm/sec
  • Robotic requirements
    Vibration-free operation
  • General

  • Interface
    LAN Ethernet and USB
  • Power supply
    external power supply 9-24 VDC, max. 0.75 A
  • Weight
    0.55 kg
  • Weight
    1.2 lb
  • Operating temperature
    10 - 40 °C
  • Storing temperature
    0 - 60 °C
  • Operating temperature
    50 - 104 °F
  • Storing temperature
    32 - 140 °F
  • Relative humidity
    up to 85% at 35°C (95°F) non-condensing
  • Dimensions: L x W x H
    11.2 x 6 x 13.1 cm
  • Dimensions: L x W x H
    4.4 x 2.4 x 5.2 in

Delivery Content

Instrument
Software smart-process with 2 licences
Interface software smart-robotic
Protective Cap
Checking tile (4833)
Set power cable (8m torsion resistant, 10m drag chain cable, 20m oil
resistant)
Set LAN cable (8m torsion resistant, 10m drag chain cable, 20m oil
resistant)
Mounting Kit (hex key, screws, technical drawings)
Manual
Carrying case
2-day training
Certificate

Knowledge

Appearance of a Class A Surface Orange Peel and Brilliance

Color and appearance are essential quality parameters of coatings. Especially the paint finish of an automobile is expected to be brilliant, smooth and uniform. The visual perception is depending on the observer, illumination and viewing conditions as well as on material and product properties. In order to measure waviness objectively instrumental measurement is performed with the wave-scan. The following article reviews visual perception of waviness and brilliance and explains the measurement principle of the wave-scan. Different practical examples are showing possibilities of data interpretation.

Read more
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